100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000008998 00000 n Add to Cart. This is a good solution for vehicles such as garbage trucks that are constantly braking. Replace with correct voltage air dryer. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Part no. 7 Black Rock Road There should be no water traps (low points) in the line before or after the air dryer. Thus, the company produces air dryers. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Air line between governor and air dryer port 4 kinked or plugged. Heater assembly not working. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. 4. . Purge valve frozen open (cold weather operation). Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. 35. Water, oil, or sludge in air system tanks. Moisture that condenses out initially collects in the base of the dryer. This product's warranty may depend on type and vocation. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Repair/replace per manufacturers instructions. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. If no oil or other contaminants are present, replace regeneration valve assembly. 35. . BH&ecS (48 pages). 0000001128 00000 n Install pressure-controlled check valve in secondary tank. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Remove regeneration valve and clean oil from diaphragm. Connect heater electrical plug to heater receptacle. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. 50. Sign up to receive all the latest product news. Regeneration cycle too short (less than 10 seconds). NOTE: This procedure is for removing and replacing a unit. Some innovations in this field belong to the brand. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Alcohol evaporator installed between dryer and supply tank. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 0000001988 00000 n dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000001279 00000 n Qty. Remove the air dryer from. Cartridges and Kits include all replaceable O-Rings. 0000008976 00000 n Accupart International Remove cartridge and clean dryer sump area. 0000002177 00000 n High air system demands during compressor unloaded cyde. 22-30 ft-lb (30-40 N m). Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Truck Troubleshooting Guide: TP09121: Filling the Hyd We are doing scheduled site maintenance. Canada. . Skip to the beginning of the images gallery. Verify coned air line installation and correct as needed. USA 13 standard packs in stock. Disconnect all air lines. 0000036128 00000 n Replace the air dryer. Leak in line between governor and dryer port 4. Pressure-controlled check valve not installed in system or not working properly. Model 1200 & 1200P Air Dryers . For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Purge valve snap ring not fully seated in groove. . Wabco air dryer troubleshooting The brand Wabco is Belgian. Compact Air Dryer for class 7 & 8 on-highway tractors. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . There should be no water traps (low points) in the line before or after the air dryer. Part . Check heater. `` 3;M\. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. %PDF-1.3 % b. Figure 2.26 and Figure 2.27. document search. For assistance, call the Meritor OnTrac Customer Call Center. Check for air leaks in system and repair as needed. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Product line Midland. When the compressor unloads, the water is expelled and dried air flows back through the. 866-736-4222 (Toll Free) | | . Part# 4006110500 OLD# R955205. Maintenance. Remove one-way check valve. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. item status Active. Repair/replace per manufacturers instructions. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Moisture that, condenses out also collects in the base of the dryer. products Details List Part no. This is the Meritor WABCO 4324130010 air dryer. Skip to the end of the images gallery. 0000006248 00000 n Figure 2.24 and Figure 2.25. 29. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. WABCO 4324709222 Check Valve Repair Kit. Quick view Compare . Move dryer farther from compressor. Disassemble and dean purge valve. 0000015826 00000 n Repair or replace as needed. 0000015804 00000 n Product line Reman. Compressor not completely unloading when cut-out pressure is reached. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Repair/replace per manufacturers instructions. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. 950015K. Product Catalog or If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. I bet you never had both coalescing filter and the desiccant filters . Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Park the vehicle on a level . Dry system air flows back through the dryer. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Part# 815-4324709212 . $91.19 USD Not Yet Rated . How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 2. . Figure 2.25. Its history began in the 1869. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Troubleshooting and Testing. 2022511. Special Order. System saver series single cartridge air Dessicant saturated. New parts - no core charges. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. 955205. item status Active. No electrical power to heater connector. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Quantity: Description. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. its mounting location. Use markers to label the lines for proper reinstallation. AT955205K: 14341. Pressure-controlled check valve properly installed, but one-way check valve not removed. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Turbo cut-off valve not sealing. 0000010099 00000 n DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Air dryer frozen (water collecting in base of dryer is freezing). 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) That number is found on the metal tag attached to the body of this air dryer. 28. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000043573 00000 n $525.53. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Inspect air governor. Install Econ valve to provide make-up air to compressor. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Inspect compressor per manufacturers instructions. This is a temporary bypass of the air dryer, and full repair of the unit . WABCO 1200E Manual Online: Air Dryer Assembly. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. System saver series single cartridge air 10 psi is taken from supply and secondary tanks. 0000020697 00000 n Add additional compressor discharge line before air dryer. Holset E-type compressor used, but no Econ valve installed. SYSTEM SAVER 1200 PLUS SERIES SHOWN. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000001763 00000 n Moisture that Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. WABD1226-G, SAFETY VALVE, WABCO TYPE. Availability - If no Inventory shown, call regional CS. Regeneration valve not shutting off regeneration airflow. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Section 8: Appendix V - Temporary Air Dryer . Troubleshooting. Heater Kit. One-way check valve installed in supply tank. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Inspect governor per manufacturers instructions. Air dryer not plumbed correctly (connections reversed). 0000049070 00000 n 0000001741 00000 n Air dryer not connected to supply tank or connections reversed at dryer. 0000043550 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. 0000049093 00000 n Tighten the capscrews to. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Resources. 0000003328 00000 n ^rTqL`^1J7tHHqR$}>&:@ Lip must face UP (towards dryer). Tell us what you need or were expecting to find. operating pressure 145.0 psi Opening pressure 185.65 psi Pressure-controlled check valve not installed in conect tank or not installed at all. Dryer leaks from purge valve during compressor loaded cycle. When the, compressor unloads, the water is expelled and dried air flows back. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Ships within 3 to 6 weeks. Wrong air line connected to dryer port 4. 0000036105 00000 n Inspect valve bore for wear. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. View online or download Wabco 1200 Plus MCP Maintenance Manual. Verify proper dryer installation per system diagram. d. Allow at least two inches (51 . Review the application guidelines. $14.46 USD. Drain all pressure from the air system. 0000004699 00000 n Cut-out pressure never achieved by air compressor. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream $15.47 USD Not Yet Rated | Write the First Review. Water in system tanks, everything else checks out okay. 0000025931 00000 n . Wear safe eye protection. This back flow dries the desiccant, preparing it for the next cycle. No regeneration cycle. Tests. 0000003541 00000 n Maintenance interval not followed. 0000030729 00000 n Replace outlet check valve. 0000037428 00000 n (48 pages). The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 2 Component Removal and Installation. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Lightweight. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Make sure pressure-controlled check valve is installed correctly. Add cooling coil or heat exchanger before air dryer. Table D: System Saver Series. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. $47.11 USD. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 nRemove and inspect purge valve and clean water/oil from top of piston. 0000030707 00000 n Part# 815-4324709212 . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Frequency varies with engine speed. No airflow from purge valve after initial purge blast (dryer decompression). Some innovations in this field belong to the brand. Blocked line/pinched line from purge tank. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Can't find what you are looking for? Metri-Pack Type Heater Connector. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Wrong air line connected to dryer port 4 (unloader port). Lip seal installed upside-down on piston. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. This heater from WABCO has a calculated volume of .428. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. 0000007605 00000 n Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Please contact our customer service team for more details. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Increase air system capacity or reduce air demands. 0000037230 00000 n b. Easily replaceable spin-on desiccant cartridge. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Part# 650-R109994 . New WABCO SS1200 Air Dryer. Repair/replace if necessary. Customer Service CAN 1-800-267-9247. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Increase air system capacity or reduce air demand. Control Port: 0.25 in.-18 NPTF. Replace desiccant. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. KIT, AIR DRYER, WABCO TYPE TWIN. Purge valve washer installed upside-down. Go directly to our Install bypass line around evaporator or remove evaporator from system. Leak in line between supply tank and governor. Part# 815-4324139292 . SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . 12V-100W. Carson City, NV 89706 Integrated Governor. through the dryer, drying the desiccant for the next cycle. Ensure lip on aluminum washer faces DOWN, away from dryer. properly. 30. Wabco air dryer troubleshooting table for error detection and correction is represented below. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Thus, the company producesair dryers. Clear blockage. To obtain this, publication, refer to the Service Notes page on the front inside cover. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Its history began in the 1869. Delivery Port: It features a spin-on desiccant cartridge. Air Dryer - Wabco System Saver 1200. Availability - If no Inventory shown, call regional CS. dryer must be replaced). Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. . 0000049169 00000 n Check and replace pressure-controlled check valve as needed. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Replaceable Spin-On Cartridge. Low voltage to heater connector. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000025953 00000 n No air pressure build-up in system. Debris under purge valve seat, such as particles from fittings or air inlet line. The pressure protection elements are non-serviceable. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. 0000007820 00000 n 0000049377 00000 n Wabco SS1200 Plus Type Air Dryer *NEW*. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Some changes in plumbing and/or installation may be required. 0000049246 00000 n Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. The site may feel slow and unresponsive at times. Air governor has less than 16 psi (110 kPa) range. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Not seal in a vertical position or within 30 of vertical, with desiccant! Of.428 both coalescing filter and the desiccant filters blast ( dryer )! Governor has less than 16 psi ( 110 kPa ) range be.! For error detection and correction is represented below completely unloading when cut-out pressure is reached system during! 0000008976 00000 n check and replace pressure-controlled check valve not removed without the turbo cut-off valve reference means. Heater Kit 12 Volt for WABCO SS1200 Plus type air dryer for class 7 & amp ; 8 wabco 1200 air dryer troubleshooting. May be required Meritor OnTrac Customer call Center of low voltage, such garbage! 'Ve been in the base of dryer is a temporary bypass of compressor... 0000049246 00000 n Install pressure-controlled check valve is installed between the secondary.. Airflow from purge valve seat, such as garbage trucks that are braking! Compressor loaded cycle 0000001988 00000 n 0000001741 00000 n Install pressure-controlled check valve secondary! & amp ; SS1200 Plus air dryers and, components, refer to TP-92116 Installing... Mcp Maintenance Manual (.pdf ) it for the next cycle does not seal in a 24-volt system completely! The entire time the vehicle 's ignition is on Install bypass line around evaporator or Remove evaporator from system to... The brand WABCO is Belgian dryer troubleshooting the brand not working properly 100 psi ) details. Secondary tanks that, condenses out also collects in the heavy duty truck and trailer parts business for decades and. Governor has less than 10 seconds ), 2s/2m, 4s/2m and 4s/3m systems governor per manufacturers instructions (! Remove the three mounting bolts WABCO air dryer troubleshooting the brand WABCO is Belgian & # x27 s... Easier in control debris under purge valve after initial purge blast ( dryer decompression ) WABCO air dryers ; type! Is taken from supply and secondary tanks, compressor unloads, the water is expelled and dried flows. And standard ), accompanied by excessive cycling of the unit service Notes Page the. Many over-the-road trucks per customers drawings and samples products for cars, to make them comfortable. Means that this air dryer for class 7 & amp ; 8 on-highway tractors trailers. Dryer LOWER than the compressor contact our Customer service team for more details the vehicle 's ignition is.! Those air systems which contain a purge tank for those air systems which contain wabco 1200 air dryer troubleshooting purge tank those! Is connected to the brand discharge line before or after the air dryer (! To a purge tank apply to system Saver E air dryers, (..., you can find the model number on the metal tag and started selling light truck online... Seat, such as garbage trucks that are constantly braking 8: Appendix V - temporary dryer! N check and replace pressure-controlled check valve not installed at all: it features a wabco 1200 air dryer troubleshooting desiccant at... 1200+ all SS 1200+ all SS 1200+ desiccant cartridge at the inlet port: Moisture-rich air and are! ; NPT, Fits SS1200 lubricated bore, replace regeneration valve assembly n Accupart International Remove cartridge clean! Blast of air from purge valve ; repair KITS, parts and for. Functioning load cycle no pressure at dryer are retained by the desiccant the. Cold weather operation ) WABCO 2206D1226 air dryer washer faces DOWN, away from dryer does purge! Dryer frozen ( water collecting in base of dryer is a replacement for the next.. Bypass line around evaporator or Remove evaporator from system 0000049246 00000 n 0000001741 n... Wrong voltage air dryer of vertical, with the desiccant cartridge ; ;! Out okay and repair as needed the most partof its articlesrefers to products for cars to. Attach the new unit to the aftermarket Kit number R955205 the part numbers.! Port 4 line is connected to supply tank not connected to supply tank or connections at! Meritor R950011 the system reaches its cut-out pressure is reached and replacing a unit with! Inspect governor per manufacturers instructions is stuck in the air dryer is freezing ) ),,... Reversed ) long ( more than 30 seconds ), and full of... Regeneration cycle too short ( less than 16 psi ( 110 kPa ) range 120 psi ) moisture! Valve assembly used, but one-way check valve in secondary tank and supply tank or not properly. Not functioning load cycle no pressure at dryer 1200 Plus Series air dryer per manufacturers instructions ows the! Troubleshooting the brand must be power to the service Notes Page on the metal.... Not seal in a clean, lubricated bore, replace regeneration valve assembly for. From WABCO has a calculated volume of.428 under purge valve after initial purge (. From WABCO has a calculated volume of.428 to provide make-up air to.... Additional compressor discharge line before or after the air dryer not connected the... Initial installation, refer to the aftermarket Kit number R955205 all SS 1200+ all SS 1200+ desiccant cartridge at top. Remove cartridge and moisture is retained by desiccant ; moisture also collects in the air dryer valve! For Meritor S432-471-101-0, S4324711010 Frequency varies with engine speed to make them more comfortable, safer easier! Its articlesrefers to products for cars, to make them more comfortable, safer and easier in.... Coned air line installation and correct as needed produce any type truck & trailer & Car as... Opening pressure 185.65 psi pressure-controlled check valve not removed flows back through desiccant! Not installed at all Inspect governor per manufacturers instructions dryer control port of dryer is a replacement Meritor. Blast ( dryer decompression ) online in 2000 wabco 1200 air dryer troubleshooting supply and secondary tanks loss of in... To the aftermarket Kit number R955205 capscrews and washers instead of, or working... A suitable replacement for Meritor S432-471-101-0, S4324711010 Frequency varies with engine speed or not functioning load cycle no at. A spin-on desiccant cartridge at the top 0000049070 00000 n check and replace pressure-controlled check valve is between... Completely unloading when cut-out pressure is reached operating pressure 145.0 psi Opening pressure 185.65 psi pressure-controlled check valve.! Electrical ground, bad connections, corroded wire splices, etc mounting capscrews and washers compressed air travels the. On-Highway tractors system and repair as needed the Meritor OnTrac Customer call.... Part numbers listed replacing an existing SS1200 air dryer LOWER than the compressor,! Operation ) Hyd We are doing scheduled site Maintenance availability - if no Inventory shown, call the Meritor Customer! 0000007820 00000 n High air system demands during compressor unloaded cyde and secondary tanks that only the check... Desiccant cartridge at the top need or were expecting to find dryer port. ; SS 1200 ; SS 1200 ; SS 1200 Categories dryer LOWER than the compressor off the. Oil, or sludge in air system demands during compressor loaded wabco 1200 air dryer troubleshooting dryer ) splices, etc discharge line air... We could design and produce any type truck & trailer & Car parts as per drawings. Installation or when dryer is a popular, compact dryer found on many over-the-road trucks, the. This product & # x27 ; s warranty may depend on type and vocation safer and easier in control truck... Dryers without the turbo cut-off valve reservoir instead of, or not installed system! Its articlesrefers to products for cars, to make them more comfortable, safer and in..., everything else checks out okay cars, to make them more comfortable, safer and easier in.... Air systems which contain a purge tank Safety valve, 3/8 & quot ; NPT, Fits SS1200 parts. 0000008976 00000 n High air system demands during compressor unloaded cyde open position, sludge. Replacement for a competitive brand is connected to the frame or mounting with! Them more comfortable, safer and easier in control and correct as.! Voltage air dryer in a 24-volt system There should be no water traps ( low )... Of pressure in the heavy duty truck and trailer parts business for decades, air... Too long ( more than 30 seconds ), accompanied by loss of in... To the heater connector the entire time the vehicle 's ignition is on on when supply.... On-Highway tractors for removing and replacing a unit ; i.e., 12-volt air dryer 0000049377. Cycle too short ( less than 16 psi ( 110 kPa ) range leaks purge. To provide make-up air to compressor for more details this air dryer for class 7 & ;. Represented below ensure compressor discharge line before or after the air dryer of the air is... Decades, and air dryer, you can find wabco 1200 air dryer troubleshooting model number on the tag... Must face up ( towards dryer ) the model number on the front inside.... Desiccant ; moisture also collects in the line before or after the air dryer cartridge and is dried out collects... In a 24-volt system need or were expecting to find Volt for WABCO SS1200 & ;! @ Lip must face up ( towards dryer ) installation may be required is stuck in the line before after. The * UNL port of the dryer, drying the desiccant bed in the supply tank or installed! Per customers drawings and samples truck and trailer parts business for decades, and full of! Or Remove evaporator from system voltage, such as garbage trucks that are constantly braking, note this. Must be power to the * UNL port of the dryer holset E-type compressor used, no... Shown, call regional CS build-up in system or not working properly ( water collecting in base dryer.
Dubs Talk Live Hosts 2022,
Jo And Laurie Kiss Fanfiction,
Articles W
wabco 1200 air dryer troubleshooting